Volkswagen new beetle fuse box

Ad vertisements. In this article, you will find fuse box diagrams of Volkswagen New Beetle,, andget information about the location of the fuse panels inside the car, and learn about the assignment of each fuse fuse layout and relay. Cigar lighter power outlet fuses in the Volkswagen New Beetle are the fuses 27, 35 and 41 in the Instrument panel fuse box. Fuses on the battery in the engine compartment.

Relay panel The panel is located underneath the steering wheel on the underside of the dash panel. Fuses in the dash panel The fuses are located on the left side of the dash panel behind a cover.

Automatic glow period control unit It is located in the center of plenum chamber engine code BEW only, from June up to December only. Additional relay carrier Located in the protective housing on left in the engine compartment from model year up to model year Located in the protective housing on left in the engine compartment from model year up to model year How to check the fuses?

How to replace a blown fuse? Why do car fuses blow? Types of automotive fuses. Table of Contents. Fuse box location. Fuse box diagrams. Learn more: How to check the fuses? We use cookies to ensure that we give you the best experience on our website. If you continue to use this site we will assume that you are happy with it. Ok Privacy policy. J - Left dip and main beam switch relay for gas discharge bulb model year up to july M30 - Left main beam bulb.

J - Right dip and main beam switch relay for gas discharge bulb model year up to july M31 - Right headlight dipped beam bulb.By using our site, you acknowledge that you have read and understand our Cookie PolicyPrivacy Policyand our Terms of Service. It only takes a minute to sign up. I have a VW Beetle which has a nasty habit of melting the above battery high voltage fuse box.

I've replaced it three times already and replaced the alternator as well, but I'm at a complete loss as to what's causing the problem. Apparently this is a known issue with VW's from that era, there's even a class action suit against VW that's still working its way through the courts. As I understand it, there was a fundamental redesign in the cars from around onwards. Unfortunately that doesn't help you but I wonder if it is possible to retrofit the later model fuse box. Thank you for the picture, this has cleared things up.

The fuse that has melted in your unit is S which is wired to the alternator. Apparently as the cable which goes from this fuse to the alternator gets old it begins to corrode, resistance increases as does the temperatures.

The tried and tested solution amongst the VW guys and gals seems to be to replace this cable with some new, heavy duty shrouded cable to bring the resistance and associated temperature back down. The cable runs from this box down through the battery tray, around the back of your inlet manifold and to your alternator. Make sure you disconnect the battery before changing this cable and if in doubt, seek assistance from an auto-electrician.

I had to deal with this problem some years ago on a VW. What I noticed is that the fusible link ran slack, causing the connection to arc and as a result burnt out the plastic housing below. I couldn't get a fuse box so I by passed the burnt area, had a link fabricated and secured it with a bolt and nut. It's called the alternator harnessbut I haven't found it for sale online. It is just a simple large wire with two ring connectors crimped on the ends.

It tends to get a break in the wire near the fuse box that then arcs and overheats; this is not a problem with a short otherwise the fuse would blow, this is an arc.

I went to a larger gauge wire and replaced the fuse block on top of the battery.

Volkswagen New Beetle Fuse Box

It also appears that the contacts for the three green fuses are not to tight fitting. I pulled out the fuse to slightly warp the contacts for better contact and I got the ends of my finger blistered for my effort.

There was also a black arc literally burnt into the fuse contact. So when you see a company marketing their fuse block as good as the original, you might want to question that. A very shabby condition for such a technologically advanced company.

Just no conscienceLake Chevy helped make these videos. We are still working to obtain content for your car, however the video above is believed to have similar characteristics as your car. The video above shows how to replace blown fuses in the interior fuse box of your Volkswagen Beetle in addition to the fuse panel diagram location. Electrical components such as your map light, radio, heated seats, high beams, power windows all have fuses and if they suddenly stop working, chances are you have a fuse that has blown out.

If your Beetle is experiencing electrical problems, you should always check the fuses first, because they are relatively easy to check and cheap to change. Some Volkswagens have multiple interior fuse boxes including in the trunk - the video above will show you where the interior fuse box of your Beetle is located.

If your Beetle has many options like a sunroof, navigation, heated seats, etc, the more fuses it has. Some components may have multiple fuses, so make sure you check all of the fuses that are linked to the component in question.

If you need to replace a blown fuse in your Beetle, make sure you replace it with one that has the same amperage as the blown fuse. If checking and replacing the fuse for the component in question doesn't work, we recommend seeking assistance from a trusted professional mechanic. They should be able to figure out if the component needs to be replaced or if there is a short or some other problem with your Beetle. If you are leaking oil and parking on your oil spots each night, the oil is breaking down your tires' rubber.

Learn where your air filter is located and how to determine if it needs to be changed.

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Properly inflated tires is the easiest way to improve fuel economy. The right tire pressure is NOT on the side of your tire btw. Getting Started Prepare for the repair.

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Remove Cover Locate interior fuse box and remove cover. Locate Bad Fuse Find the fuse that is tied to the bad component.

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Remove Fuse Take out the fuse in question and assess if blown. Test Component Secure the cover and test component. More Info. Additional information on interior fuses. Video Description. Other videos you might find helpful. Turbo Hatchback. Plug the oil leak If you are leaking oil and parking on your oil spots each night, the oil is breaking down your tires' rubber Volkswagen Beetle GLS 1. Determine if your air filter is dirty Learn where your air filter is located and how to determine if it needs to be changed.

Add air to your tires Properly inflated tires is the easiest way to improve fuel economy. Seal minor power steering fluid leaks See how to seal up minor power steering fluid leaks Volkswagen Beetle GLS 1. The Right Parts. Full list of part and tools.

Download Volkswagen owners manuals.Volkswagen New Beetle owners have reported 6 problems related to fuses and circuit breaker under the electrical system category.

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The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Volkswagen New Beetle based on all problems reported for the New Beetle. Fuse panel located on top of the battery melted in the area of the fuse for the radiator cooling fans. This further damaged the fuses for the brake system and the abs system. This caused power to the abs system to be lost. The dealer diagnosed this problem as shorted cooling fans. However, the wiring to the motors and the fan control unit were not affected.

There was also the distinct smell of an electrical fire and melted plastic under the hood. The fuse panel has white deposits under its cover above the area that melted. I asked the dealer to give me the parts after the service.

volkswagen new beetle fuse box

The fan motors appear to operate correctly when connected to a 12v power supply. This is a poor design that subjects the fuse terminals to corrosive fumes from the battery. The insert molded terminals then become corroded with high enough resistance to heat up and cause the fuse panel to melt and or catch fire.

I'm glad that the panel was constructed of a flame retardant plastic or it would have certainly burned much more than it did. I am only too happy to furnish pictures if you would prefer to see the damage. See all problems of the Volkswagen New Beetle. Cooling problems led to overall diagnosis of cooling system.

volkswagen new beetle fuse box

The plastic fuse panel was destroyed and the fuse itself melted into the fuse holder. The contacts in the panel for the remaining fuses appear to be very small approx gauge wire size and possibly this extremely small contact area contributed to the overheating, melting and burning observed.

volkswagen new beetle fuse box

Read more My volkwagen beetle has a melted fuse block on top of the battery. I believe this was caused by the fuses being faulty as one leg of the fuse was completely burned off and the fuse was still not blown. I believe this is a fire hazard that should be looked into. On the website newbeetle. Org, there are several more instances of this occurring including photos.Overview of fuses. V - Secondary air pump motor, models with secondary air pump only J - Low heat output relay, models with diesel engines, manual gearbox only J - High heat output relay, models with diesel engines, manual gearbox only.

Window regulator thermal fuse -S Relay positions - relay on relay plate. J4 - Dual tone horn relay J59 - X-contact relief relay Automatic intermittent wash and wipe relay -J, Relay positions on the 13 position additional relay carrier above the relay plate. Fog light relay -J5- Alarm horn relay -J for telematics only.

Turn signals relay for anti-theft alarm -J for telematics only Radiator fan 3rd speed relay -J only 1. Starter inhibitor and reversing light relay -J only for automatic gearbox 01M Starter inhibitor relay -J from model year ; only for 6-speed automatic gearbox 09G, with Tiptronic. X - number plate light.

Automotive Alternator and Battery failures and how to fix the cause

F - Brake light switch. U1 - Cigarette lighterfrom model year J29 - Blocking diode, from model year U18 - 12 V socket U19 - 12 V socket 3, in luggage compartment.Honda City helped make these videos.

Volkswagen New Beetle (1998-2011) fuses and relays

We are still working to obtain content for your car, however the video above is believed to have similar characteristics as your car. The video above shows how to replace blown fuses in the interior fuse box of your Volkswagen Beetle in addition to the fuse panel diagram location.

Electrical components such as your map light, radio, heated seats, high beams, power windows all have fuses and if they suddenly stop working, chances are you have a fuse that has blown out. If your Beetle is experiencing electrical problems, you should always check the fuses first, because they are relatively easy to check and cheap to change.

volkswagen new beetle fuse box

Some Volkswagens have multiple interior fuse boxes including in the trunk - the video above will show you where the interior fuse box of your Beetle is located. If your Beetle has many options like a sunroof, navigation, heated seats, etc, the more fuses it has.

Some components may have multiple fuses, so make sure you check all of the fuses that are linked to the component in question. If you need to replace a blown fuse in your Beetle, make sure you replace it with one that has the same amperage as the blown fuse. If checking and replacing the fuse for the component in question doesn't work, we recommend seeking assistance from a trusted professional mechanic.

They should be able to figure out if the component needs to be replaced or if there is a short or some other problem with your Beetle. Did you know that the sun wears out wiper blades faster than rain? Replace your blades twice a year. If your brake fluid is a little low, learn how to add some here. Ignoring a low level leads to big problems. Flushing the coolant in your car is not that hard and will extend the life of your engine tremendously - learn how here! If your car is leaking a small amount of power steering fluid - see this video on how to fix the leak.

Getting Started Prepare for the repair. Remove Cover Locate interior fuse box and remove cover. Locate Bad Fuse Find the fuse that is tied to the bad component.

Remove Fuse Take out the fuse in question and assess if blown. Test Component Secure the cover and test component.This pictorial diagram shows us a physical connection that is much easier to understand in an electrical circuit or system. An electrical diagram can indicate all the interconnections, indicating their relative positions. The use of this Array can be positively recognized in a production project or in solving electrical problems. This can prevent a lot of damage that even derail electrical plans.

The layout facilitates communication between electrical engineers designing electrical circuits and implementing them.

The pictures are also helpful in making repairs. It shows whether the installation has been appropriately designed and implemented while confirming the safety regulators. A usually gives information about the relative position and arrangement of devices and terminals on the devices, to help in building or servicing the device.

This is unlike a schematic diagram, where the arrangement of the components interconnections on the diagram usually does not correspond to the components physical locations in the finished device. A pictorial would show more detail of the physical appearance, whereas a wiring diagram uses a more symbolic notation to emphasize interconnections over physical appearance. Volkswagen New Beetle Fuse Box show the circuit flow with its impression rather than a genuine representation. They only provide general information and cannot be used to repair or examine a circuit.

The functions of different equipment used within the circuit get presented with the help of a schematic diagram whose symbols generally include vertical and horizontal lines. However, these lines are known to show the flow of the system rather than its wires. A represents the original and physical layout of electrical interconnections.

Wiring on the picture with different symbols shows the exact location of equipment in the whole circuit. Its components are shown by the pictorial to be easily identifiable.

They are often photos attached with highly-detailed drawings or labels of the physical components. A person with a strong knowledge of electrical wiring diagrams can only understand a pictorial. I have a 03 VW Beetle and had to replace the fuse box on top of the battery and the negative wire that goes to theJustAnswer.


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